AerSale Corporation has officially opened its newest state-of-the-art Aerostructures MRO facility in Hialeah Gardens, Florida. The site replaces the company’s former operation in Medley and marks a significant expansion in both capacity and technical capability.
Covering just under 90,000 ft², the new facility is around three times larger than AerSale’s previous Aerostructures MRO location. This substantial increase in space will allow the company to boost throughput while continuing to deliver the high structural repair standards its customers expect.
The Hialeah Gardens facility features advanced infrastructure, including a new heating oven, paint booth and sanding booth. These upgrades enable AerSale to accommodate larger wide-body structures, such as Boeing 777 and Airbus A330 airframe components, as well as GE90 and Rolls-Royce Trent engine nacelles and thrust reversers. The investments are designed to improve reliability, streamline workflow and support faster, more consistent turnaround times through optimised processes and redundant equipment.
With its expanded footprint and enhanced tooling, the facility significantly increases AerSale’s overall operational capacity and ability to serve a broader range of customer requirements.
Strategically positioned between Miami International Airport and Fort Lauderdale-Hollywood International Airport, the Hialeah Gardens site offers strong logistical advantages for airlines, operators and lessors across the Americas and internationally.
Nicolas Finazzo, Chairman and Chief Executive Officer of AerSale, described the new facility as a major step forward for the company’s Aerostructures MRO business. He said the investment in additional space and advanced equipment strengthens AerSale’s ability to meet evolving fleet and operational needs.
The opening reinforces AerSale’s continued commitment to investing in infrastructure, technology and capabilities that deliver measurable value across the global aviation aftermarket.
